Vertical Turning & Horizontal Machining of a Flywheel for a
Heavy Equipment Application
Lincoln Park Boring offers custom flywheel manufacturing & machining services. We machined a large flywheel used in heavy equipment application for a client based in Michigan. Fabricated to customer-supplied prints and 2D AutoCAD drawings, the part weighed 40,000 lbs. Using our Bullard 124 vertical turning lathe and G&L 7" horizontal boring mill, the flywheel was machined from a normalized ductile iron casting. We achieved tight tolerances of up to +0.001 / -0.000 on the internal diameter of the flywheel and a concentricity of 0.001". On machining the component, the part surface was finished to 63 RMS. The part also underwent both ultrasonic and Mag-particle in-process testing.
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Vertical Turning & Horizontal Machining Project Highlights | |
Product Name | Flywheel |
Product Description | This Flywheel is used in Heavy Equipment Application |
Capabilities Applied/Processes | Vertical Turning Horizontal Machining |
Equipments Used to Manufacture Part | Vertical Turning Lathe - Bullard 124 Horizontal Boring Mill/Bar - G&L7" |
Overall Part Dimensions | 56" Long x 68" Outside Diameter |
Tightest Tolerances | +0.001 / -0.000 on Internal Diameters Concentricity of 0.001 TIR (Total Indicator Reading) Parallelism of 0.001 TIR (Total Indicator Reading) Perpendicular of 0.001 TIR (Total Indicator Reading) |
Material Used | Normalized Ductile Iron Casting |
Max Material Finish | 63 RMS |
Typical Machining Operations | Vertical Turning Lathe:
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In-Process Testing Performed | Ultrasonic and Mag-Particle Testing |
Estimated Part Weight | 40,000 lbs |
Industry for Use | Heavy Equipment Applications |
Delivery Location | Michigan, USA |
Standards Met | Customer Supplied Print, 2D AutoCAD Drawing |